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Comtorgage expansion plugs are custom made for a wide variety of applications.
Some sample internal applications:
- 2-point and 3-point diameter, including very deep bores and diameters at specific depths
- Diameter of thin-walled flexible parts that do not stretch
- Interrupted diameters (evenly or unevenly spaced)
- Groove diameter
- Tapered bore diameter
- Spherical diameter
- Trepan diameter (outer ID), or a diameter with an obstruction in the center
- Thread minor diameter or pitch diameter
- Spline or gear major diameter, minor diameter, or pitch diameter (even or odd numbers of teeth)
- Internal widths between parallel planes, such as keyways
- Internal widths of square or hex shapes
Some sample external applications:
- Pilot diameter, hub diameter, or shaft diameter
- Groove diameter
- Trepan diameter (center OD)
- Thread major or pitch diameter
- Spline or gear major diameter, minor diameter, or pitch diameter
Most of these applications must be specifically quoted to your prints. Please contact us for a quote.
However, the simplest application, which is an internal bore, may not require a specific quote. Comtorgage makes 2-point contact expansion plugs per their standard design, which are priced below. Note that although they are built to a standard design, these expansion plugs are not off-the-shelf. Each one is built to a specific diameter and tolerance requirement, and there are many alterations available to meet specific requirements.
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Standard Two-Point Contact Bore Diameter Expansion Plug Prices1
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Nominal Bore Diameter
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Minimum Bore Length2
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Standard Inreach3
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For Use with Amplifier or Electronic Coupler Models:
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1CM1
1CM1M
CM1
CM1M
CM2
CM2M
CEM-410
CEM-420
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CM3
CM3M
CM4
CM4M
CEM-430
CEM-440
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CM10
CM10M
CM14
CM14M
CEM-4100
CEM-4140
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Qty. 1
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Qty. 24
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Qty. 1
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Qty. 24
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Qty. 1
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Qty. 24
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Qty. 1
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Qty. 24
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Qty. 1
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Qty. 24
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Same as Bore Diameter
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.37"
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$659.00
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$593.10 ea.
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- - -
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- - -
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- - -
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- - -
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- - -
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- - -
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- - -
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- - -
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Same as Bore Diameter
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.37"
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$611.00
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$549.90 ea.
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- - -
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- - -
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- - -
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- - -
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- - -
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- - -
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- - -
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- - -
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Same as Bore Diameter
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.37"
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$660.00
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$594.00 ea.
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- - -
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- - -
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- - -
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- - -
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- - -
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- - -
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- - -
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- - -
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.15"
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.37"
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$684.00
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$615.60 ea.
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- - -
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- - -
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- - -
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- - -
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- - -
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- - -
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- - -
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- - -
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.22"
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.50"
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$580.00
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$522.00 ea.
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$580.00
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$522.00 ea.
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- - -
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- - -
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- - -
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- - -
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- - -
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- - -
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.31"
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1.0"
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$575.00
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$517.50 ea.
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$575.00
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$517.50 ea.
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- - -
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- - -
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- - -
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- - -
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- - -
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- - -
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.40"
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1.0"
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$480.00
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$432.00 ea.
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$480.00
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$432.00 ea.
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$480.00
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$432.00 ea.
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- - -
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- - -
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- - -
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- - -
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.50"
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1.69"
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$493.00
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$443.70 ea.
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$493.00
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$443.70 ea.
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$493.00
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$443.70 ea.
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$533.00
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$479.70 ea.
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- - -
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- - -
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.50"
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1.69"
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$426.00
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$383.40 ea.
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$426.00
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$383.40 ea.
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$491.00
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$441.90 ea.
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$521.00
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$468.90 ea.
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$551.00
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$495.90 ea.
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.50"
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1.69"
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$452.00
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$406.80 ea.
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$452.00
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$406.80 ea.
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$517.00
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$465.30 ea.
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$547.00
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$492.30 ea.
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$577.00
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$519.30 ea.
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.50"
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2.19"
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$617.00
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$555.30 ea.
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$617.00
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$555.30 ea.
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$682.00
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$613.80 ea.
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$712.00
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$640.80 ea.
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$742.00
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$667.80 ea.
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.62"
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2.19"
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$725.00
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$652.50 ea.
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$725.00
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$652.50 ea.
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$790.00
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$711.00 ea.
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$820.00
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$738.00 ea.
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$850.00
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$765.00 ea.
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.62"
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2.19"
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$823.00
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$740.70 ea.
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$823.00
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$740.70 ea.
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$888.00
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$799.20 ea.
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$918.00
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$826.20 ea.
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$948.00
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$853.20 ea.
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.75"
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2.19"
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$870.00
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$783.00 ea.
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$870.00
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$783.00 ea.
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$935.00
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$841.50 ea.
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$965.00
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$868.50 ea.
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$995.00
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$895.50 ea.
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.75"
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2.19"
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$947.00
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$852.30 ea.
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$947.00
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$852.30 ea.
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$1,012.00
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$910.80 ea.
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$1,042.00
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$937.80 ea.
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$1,072.00
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$964.80 ea.
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.75"
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2.19"
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$992.00
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$892.80 ea.
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$992.00
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$892.80 ea.
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$1,057.00
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$951.30 ea.
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$1,087.00
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$978.30 ea.
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$1,117.00
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$1,005.30 ea.
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.75"
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2.19"
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$1,131.00
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$1,017.90 ea.
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$1,131.00
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$1,017.90 ea.
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$1,196.00
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$1,076.40 ea.
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$1,226.00
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$1,103.40 ea.
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$1,256.00
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$1,130.40 ea.
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.75"
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2.19"
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$1,275.00
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$1,147.50 ea.
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$1,275.00
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$1,147.50 ea.
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$1,340.00
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$1,206.00 ea.
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$1,370.00
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$1,233.00 ea.
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$1,400.00
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$1,260.00 ea.
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.75"
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2.19"
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$1,321.00
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$1,188.90 ea.
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$1,321.00
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$1,188.90 ea.
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$1,386.00
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$1,247.40 ea.
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$1,416.00
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$1,274.40 ea.
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$1,446.00
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$1,301.40 ea.
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| 1 Expansion plugs for many special applications are also available - contact us with your application
2 Bores that are shorter require an optional back-of-head relief - contact us for a quotation
3 Additional inreach is available for most expansion plugs - contact us with your requirements
4 Quantity three or more of the same size, subtract 15% from the quantity 1 price
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